When Aragorn, Legolas and Gimli run up to search the burnt orc corpses for Merry and Pippin in Rohan, Aragorn kicks the metal Orc helmet on the ground. This particular bit was reshot several times and it is the last take they show in the film because Aragorn’s scream and following sigh are so realistic. Well, that is because Viggo Mortensen actually broke two of his toes, when he kicked the helmet so hard in that take.

 
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    Viggo Mortensen.. breaks two toes, still finishes the scene. Like a boss.
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